Lark Brewing Co. Case Study

14-acre ground-up brewery campus in Aldie, Virginia. Design-build construction by Hearthstone Design Build — taproom, heavy timber pergola, outdoor lawn.

Hearthstone Design Build — timber frame estate work in Northern Virginia Hearthstone Design Build office at 19 N King St, Leesburg, Virginia

Commercial · Aldie, Loudoun County, VA

Lark Brewing Co. — Design-Build Brewery Case Study

Scope: 14-acre ground-up agritourism brewery campus

Bucket: Proof — a completed Hearthstone Design Build project.

Project Narrative

Ground-up 14-acre agritourism brewery campus in Aldie, Loudoun County. Scope: a 4,800 sq ft taproom building (bar, kitchen pass, restrooms, back-of-house brewing support); a heavy timber pergola in hand-cut Douglas Fir with mortise-and-tenon joinery; a full commercial kitchen build-out; an event lawn graded for 200+ guests with fire-pit terraces and stone hardscape; a visitor parking field, driveway, and rural-context lighting; and full site utilities including well, septic, electric trenching, propane, and fire suppression for commercial occupancy. Delivered as a single design-build engagement. The agritourism overlay required the building program, parking layout, and agricultural-use justification to be evaluated together — Hearthstone owned every documentation package, including the agricultural-use narrative for planning-commission review. Opened ahead of schedule.

Photography

Craft brewery taproom interior — commercial design-build construction in Aldie, Loudoun County Virginia Lark Brewing Company commercial brewery exterior in Aldie, Virginia — Hearthstone Design Build Heavy timber pergola with hand-cut Douglas Fir mortise-and-tenon joinery and stone masonry columns at Lark Brewing Evening atmosphere at Lark Brewing agritourism campus with illuminated timber pergola and Adirondack seating around fire pits Event lawn at Lark Brewing graded for 200+ guests with timber pavilions and craft beer service in Aldie, Virginia

Site & Permitting Constraints

AR-2 special exception entitlement, health-department septic sized for peak-occupancy weekends, VDOT entrance permit, and Virginia ABC licensing coordination — all sequenced against an opening-season deadline.

Outcomes Delivered

  • Hand-cut Douglas Fir timber pergola
  • 4,800 sq ft taproom with commercial kitchen
  • Custom bar and tap system
  • Event lawn graded for 200+ guests
  • Stone fire-pit terraces and Adirondack seating
  • Visitor parking field with rural-context lighting
  • ADA-compliant design
  • Opened ahead of schedule

Materials & Systems

  • Hand-cut Douglas Fir timbers
  • Concrete bar top
  • Commercial kitchen equipment
  • Heavy timber pergola framing
  • Stone masonry columns
  • Outdoor string lighting
  • Adirondack seating
  • Natural stone fire pits
  • ADA-compliant fixtures

Timeline: 2 years

Location: Aldie, Loudoun County, VA · Category: Commercial

How This Project Reflects Our Approach

Hearthstone Design Build organizes projects around one accountable contract — architecture, engineering, permitting, procurement, and construction under a single team. On Aldie projects, that means feasibility, zoning, health-department, and VDOT reviews are sequenced against the same design decisions that drive the aesthetic, so the schedule and the vision resolve together rather than colliding at permit submittal.

Every project starts with a paid feasibility review before design begins. That is the moment the site, program, and budget are reconciled — the moment when a project either moves forward with confidence or gets redirected before six figures of design fees have been spent.

Frequently Asked Questions

Is this a completed Hearthstone Design Build project?
Yes — this is a referenceable, completed Hearthstone project.
What county was it built in?
Loudoun County. See our Loudoun County county hub for the full local scope of work.
How do I engage Hearthstone for a similar project?
Every engagement begins with a discovery call and a paid feasibility review. Schedule a consultation or call (571) 556-1900.
Can I tour the project?
Private tours of select recent builds are arranged for serious prospective clients after a discovery call and, where required, owner permission. Most estates and active hospitality venues are by appointment only.

Related Work

Next Steps

Project Overview

Lark Brewing Co. — Design-Build Brewery Case Study — 14-acre ground-up agritourism brewery campus | Aldie, Virginia. Aldie, Loudoun County, Loudoun County, Virginia. Built by Hearthstone Design Build under Virginia Class A licensure (DPOR #2705195817).

The Project

Ground-up 14-acre agritourism brewery campus in Aldie, Loudoun County. Scope: 4,800 sq ft taproom building (bar, kitchen pass, restrooms, back-of-house brewing support); heavy timber pergola in hand-cut Douglas Fir with mortise-and-tenon joinery; full commercial kitchen build-out; event lawn graded for 200+ guests with fire-pit terraces and stone hardscape; visitor parking field, driveway, and rural-context lighting; site utilities including well, septic, electric trenching, propane, and fire suppression for commercial occupancy.

Delivered as a single design-build engagement. The agritourism overlay required the building program, parking layout, and agricultural-use justification to be evaluated together — Hearthstone owned every documentation package, including the agricultural-use narrative for planning commission review. Opened ahead of schedule.

Site & Code Constraints

AR-2 special exception entitlement, health department septic for peak-occupancy weekends, VDOT entrance permit, Virginia ABC license coordination — all sequenced against an opening-season deadline

Outcomes

Materials & Systems

Timeline

2 years

Hearthstone Design Build — Custom Timber Frame Home Builder, Northern Virginia

Hearthstone Design Build is a licensed Class A custom timber frame home builder and design-build firm based in Leesburg, Virginia. We design, engineer, permit, and construct timber frame homes, carriage barns, pavilions, and estate outdoor living across Loudoun, Fauquier, Clarke, and Albemarle counties.