Walsh Family Wine Production Facility

Hearthstone Design Build delivered a 14,400 sq ft, two-building post-frame production and hospitality campus for Walsh Family Wine in Loudoun County, Virginia.

Hearthstone Design Build — timber frame estate work in Northern Virginia Hearthstone Design Build office at 19 N King St, Leesburg, Virginia

Commercial · Purcellville, Loudoun County, VA

Walsh Family Wine — Two-Building Estate Winery Campus

Scope: Two-building estate winery campus — new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility plus adaptive reuse of the original production building as a dedicated event space

Bucket: Proof — a completed Hearthstone Design Build project.

Project Narrative

Walsh Family Wine had outgrown its original production facility. Hearthstone delivered a two-building program in Purcellville, Loudoun County: a new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility purpose-built for current scale and bottling cadence, and an adaptive reuse of the original production building as a dedicated event space. Two structures, one campus, one licensing perimeter — but each on its own code path: agricultural-production occupancy for the new winemaking facility, assembly occupancy for the events building. Sequenced around Virginia ABC and federal TTB licensing so Walsh operated continuously through the build.

Photography

Project photography for this build is being prepared for publication. [DC TO PROVIDE — verified project imagery]

Site & Permitting Constraints

AR-1/AR-2 zoning, Virginia ABC and federal TTB licensing coordination, dual code paths (agricultural-production + assembly occupancy), continuous-operation construction sequencing on a working winery campus.

Outcomes Delivered

  • New 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility built to agricultural-production occupancy
  • Original production building adaptively reused as a dedicated assembly-occupancy event space
  • Two buildings on two code paths delivered under one design-build contract
  • Production-side infrastructure (power, glycol, refrigeration, drainage) sized for next-phase growth
  • Vineyard and winery operations remained active through construction

Materials & Systems

  • Agricultural-production envelope (new 240×60 facility, 14,400 sq ft)
  • Assembly-occupancy fit-out (adaptive-reuse event space)
  • Coordinated mechanical rough-in for bottling line

Timeline: Production facility built first to preserve operating continuity; event-space adaptive reuse sequenced after production migration

Location: Purcellville, Loudoun County, VA · Category: Commercial

How This Project Reflects Our Approach

Hearthstone Design Build organizes projects around one accountable contract — architecture, engineering, permitting, procurement, and construction under a single team. On Purcellville projects, that means feasibility, zoning, health-department, and VDOT reviews are sequenced against the same design decisions that drive the aesthetic, so the schedule and the vision resolve together rather than colliding at permit submittal.

Every project starts with a paid feasibility review before design begins. That is the moment the site, program, and budget are reconciled — the moment when a project either moves forward with confidence or gets redirected before six figures of design fees have been spent.

Frequently Asked Questions

Is this a completed Hearthstone Design Build project?
Yes — this is a referenceable, completed Hearthstone project.
What county was it built in?
Loudoun County. See our Loudoun County county hub for the full local scope of work.
How do I engage Hearthstone for a similar project?
Every engagement begins with a discovery call and a paid feasibility review. Schedule a consultation or call (571) 556-1900.
Can I tour the project?
Private tours of select recent builds are arranged for serious prospective clients after a discovery call and, where required, owner permission. Most estates and active hospitality venues are by appointment only.

Related Work

Next Steps

Project Overview

Walsh Family Wine — Two-building estate winery campus — new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility plus adaptive reuse of the original production building as a dedicated event space. Purcellville, Loudoun County, Virginia. Built by Hearthstone Design Build under Virginia Class A licensure (DPOR #2705195817).

The Project

Walsh Family Wine had outgrown its original production facility. Hearthstone delivered a two-building program in Purcellville, Loudoun County: a new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility purpose-built for current scale and bottling cadence, and an adaptive reuse of the original production building as a dedicated event space. Two structures, one campus, one licensing perimeter — but each on its own code path: agricultural-production occupancy for the new winemaking facility, assembly occupancy for the events building. Sequenced around Virginia ABC and federal TTB licensing so Walsh operated continuously through the build.

Site & Code Constraints

AR-1/AR-2 zoning, Virginia ABC and federal TTB licensing coordination, dual code paths (agricultural-production + assembly occupancy), continuous-operation construction sequencing on a working winery campus

Outcomes

Materials & Systems

Timeline

Production facility built first to preserve operating continuity; event-space adaptive reuse sequenced after production migration

Hearthstone Design Build — Custom Timber Frame Home Builder, Northern Virginia

Hearthstone Design Build is a licensed Class A custom timber frame home builder and design-build firm based in Leesburg, Virginia. We design, engineer, permit, and construct timber frame homes, carriage barns, pavilions, and estate outdoor living across Loudoun, Fauquier, Clarke, and Albemarle counties.