Project Overview
Walsh Family Wine — Two-building estate winery campus — new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility plus adaptive reuse of the original production building as a dedicated event space. Purcellville, Loudoun County, Virginia. Built by Hearthstone Design Build under Virginia Class A licensure (DPOR #2705195817).
The Project
Walsh Family Wine had outgrown its original production facility. Hearthstone delivered a two-building program in Purcellville, Loudoun County: a new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility purpose-built for current scale and bottling cadence, and an adaptive reuse of the original production building as a dedicated event space. Two structures, one campus, one licensing perimeter — but each on its own code path: agricultural-production occupancy for the new winemaking facility, assembly occupancy for the events building. Sequenced around Virginia ABC and federal TTB licensing so Walsh operated continuously through the build.
Site & Code Constraints
AR-1/AR-2 zoning, Virginia ABC and federal TTB licensing coordination, dual code paths (agricultural-production + assembly occupancy), continuous-operation construction sequencing on a working winery campus
Outcomes
- New 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility built to agricultural-production occupancy
- Original production building adaptively reused as a dedicated assembly-occupancy event space
- Two buildings on two code paths delivered under one design-build contract
- Production-side infrastructure (power, glycol, refrigeration, drainage) sized for next-phase growth
- Vineyard and winery operations remained active through construction
Materials & Systems
- Agricultural-production envelope (new 240×60 facility, 14,400 sq ft)
- Assembly-occupancy fit-out (adaptive-reuse event space)
- Coordinated mechanical rough-in for bottling line
Timeline
Production facility built first to preserve operating continuity; event-space adaptive reuse sequenced after production migration