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    Winery Construction · Purcellville, Loudoun County, VA

    Walsh Family Wine — 14,400 sq ft Production & Hospitality Campus | Purcellville, VA

    A 240 ft × 60 ft post-frame, two-building winery campus built by Hearthstone Design Build at 16031 Hillsboro Road in Loudoun County.

    Location
    Purcellville, VA
    Footprint
    240 ft × 60 ft (14,400 sq ft)
    System
    Post-Frame, Two-Building
    Delivery
    Design-Build
    Walsh Family Wine 14,400 sq ft estate winery campus at 16031 Hillsboro Road, Purcellville Loudoun County Virginia

    Project Overview

    Walsh Family Wine is a 14,400 sq ft (240 ft × 60 ft) two-building winery campus in Purcellville, Virginia, delivered design-build by Hearthstone Design Build. The campus uses a post-frame structural system on a sloped roof with overhangs at both ends — built for working production demands on one side and hospitality use on the other. Two buildings, one campus, one accountable team from concept through certificate of occupancy.

    Materials & Exterior

    The exterior envelope was specified for the Loudoun wine corridor — agricultural in proportion, refined in detail. Tan metal standing-seam roofing handles snow and shedding cleanly. Heron blue metal siding with wainscot defines the primary field; the wainscot detail breaks scale and grounds each building visually. Black gutters and snow guards complete the package — a durable, low-maintenance exterior that will wear well across decades of working winery use.

    Location & Setting

    The Walsh Family Wine campus sits at 16031 Hillsboro Road, Purcellville, VA 20132, in the heart of Loudoun County's wine country — the most concentrated stretch of estate wineries in Virginia. Site planning balanced production access, visitor circulation, and the agricultural character that defines the Hillsboro corridor.

    Design-Build Scope

    Hearthstone delivered the full design-build engagement: site and civil coordination; foundation and post-frame structural system; the full exterior envelope (roofing, siding, wainscot, gutters, snow guards); MEP rough-in coordination; and fit-out coordination across both the production floor and the hospitality side of the campus. One contract, one team, one schedule — from schematic design through commissioning.

    Why Hearthstone for Winery Construction

    Loudoun County is the densest wine corridor in Virginia, and winery construction here demands a builder who reads the regulatory, agricultural, and hospitality dimensions of a project as one system. Hearthstone Design Build delivers winery campuses end-to-end — site and civil through hospitality fit-out — under a single design-build agreement. That removes the seams that typically cost wineries a vintage or a season.

    Frequently asked questions

    Is this a completed project?

    Yes — Walsh Family Wine is a completed 14,400 sq ft (240 ft × 60 ft) two-building post-frame winery campus at 16031 Hillsboro Road, Purcellville, VA.

    What structural system was used?

    Post-frame construction, two buildings on one campus, sloped roofs with overhangs, tan metal standing-seam roofing, and Heron blue metal siding with a wainscot detail.

    What did Hearthstone deliver on this project?

    Full design-build scope: site and civil coordination, foundation and post-frame structure, the complete exterior envelope, MEP rough-in coordination, and fit-out coordination across both the production and hospitality sides of the campus.

    How do I engage Hearthstone for a similar project?

    Every engagement begins with a discovery call and a paid feasibility review. Schedule a consultation at /contact or call (571) 556-1900.

    Can I tour the project?

    Private tours of select recent builds are arranged for serious prospective clients after a discovery call and, where required, owner permission. Most estates and active hospitality venues are by appointment only.

    Continue exploring

    Walsh was delivered as estate design-build construction — single contract covering production facility, tasting hospitality, and site infrastructure.

    For the operator framework behind builds like this, see our roadmap for winery construction in Virginia — ABC permits, tasting room sizing, and revenue models.

    Walsh sits in Purcellville, VA construction territory — rural Loudoun parcels with strong agritourism zoning and direct AVA proximity.

    Hospitality builds like Walsh run on our design-build delivery — one accountable team from permitting through punch list.

    Related

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    Hearthstone Design Build delivered a 14,400 sq ft, two-building post-frame production and hospitality campus for Walsh Family Wine in Loudoun County, Virginia.

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    Commercial · Purcellville, Loudoun County, VA

    Walsh Family Wine — Two-Building Estate Winery Campus

    Scope: Two-building estate winery campus — new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility plus adaptive reuse of the original production building as a dedicated event space

    Bucket: Proof — a completed Hearthstone Design Build project.

    Project Narrative

    Walsh Family Wine had outgrown its original production facility. Hearthstone delivered a two-building program in Purcellville, Loudoun County: a new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility purpose-built for current scale and bottling cadence, and an adaptive reuse of the original production building as a dedicated event space. Two structures, one campus, one licensing perimeter — but each on its own code path: agricultural-production occupancy for the new winemaking facility, assembly occupancy for the events building. Sequenced around Virginia ABC and federal TTB licensing so Walsh operated continuously through the build.

    Site & Permitting Constraints

    AR-1/AR-2 zoning, Virginia ABC and federal TTB licensing coordination, dual code paths (agricultural-production + assembly occupancy), continuous-operation construction sequencing on a working winery campus.

    Outcomes Delivered

    • New 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility built to agricultural-production occupancy
    • Original production building adaptively reused as a dedicated assembly-occupancy event space
    • Two buildings on two code paths delivered under one design-build contract
    • Production-side infrastructure (power, glycol, refrigeration, drainage) sized for next-phase growth
    • Vineyard and winery operations remained active through construction

    Materials & Systems

    • Agricultural-production envelope (new 240×60 facility, 14,400 sq ft)
    • Assembly-occupancy fit-out (adaptive-reuse event space)
    • Coordinated mechanical rough-in for bottling line

    Timeline: Production facility built first to preserve operating continuity; event-space adaptive reuse sequenced after production migration

    Location: Purcellville, Loudoun County, VA · Category: Commercial

    How This Project Reflects Our Approach

    Hearthstone Design Build organizes projects around one accountable contract — architecture, engineering, permitting, procurement, and construction under a single team. On Purcellville projects, that means feasibility, zoning, health-department, and VDOT reviews are sequenced against the same design decisions that drive the aesthetic, so the schedule and the vision resolve together rather than colliding at permit submittal.

    Every project starts with a paid feasibility review before design begins. That is the moment the site, program, and budget are reconciled — the moment when a project either moves forward with confidence or gets redirected before six figures of design fees have been spent.

    Frequently Asked Questions

    Is this a completed project?
    Yes — Walsh Family Wine is a completed 14,400 sq ft (240 ft × 60 ft) two-building post-frame winery campus at 16031 Hillsboro Road, Purcellville, VA.
    What structural system was used?
    Post-frame construction, two buildings on one campus, sloped roofs with overhangs, tan metal standing-seam roofing, and Heron blue metal siding with a wainscot detail.
    What did Hearthstone deliver on this project?
    Full design-build scope: site and civil coordination, foundation and post-frame structure, the complete exterior envelope, MEP rough-in coordination, and fit-out coordination across both the production and hospitality sides of the campus.
    How do I engage Hearthstone for a similar project?
    Every engagement begins with a discovery call and a paid feasibility review. Schedule a consultation or call (571) 556-1900.
    Can I tour the project?
    Private tours of select recent builds are arranged for serious prospective clients after a discovery call and, where required, owner permission. Most estates and active hospitality venues are by appointment only.

    Related Work

    Next Steps

    The Project

    Walsh Family Wine had outgrown its original production facility. Hearthstone delivered a two-building program in Purcellville, Loudoun County: a new 14,400 sq ft (240 ft × 60 ft) state-of-the-art production facility purpose-built for current scale and bottling cadence, and an adaptive reuse of the original production building as a dedicated event space. Two structures, one campus, one licensing perimeter — but each on its own code path: agricultural-production occupancy for the new winemaking facility, assembly occupancy for the events building. Sequenced around Virginia ABC and federal TTB licensing so Walsh operated continuously through the build.

    Site & Code Constraints

    AR-1/AR-2 zoning, Virginia ABC and federal TTB licensing coordination, dual code paths (agricultural-production + assembly occupancy), continuous-operation construction sequencing on a working winery campus

    Outcomes

    Timeline

    Production facility built first to preserve operating continuity; event-space adaptive reuse sequenced after production migration

    Hearthstone Design Build — Custom Timber Frame Home Builder, Northern Virginia

    Hearthstone Design Build is a licensed Class A custom timber frame home builder and design-build firm based in Leesburg, Virginia. We design, engineer, permit, and construct timber frame homes, carriage barns, pavilions, and estate outdoor living across Loudoun, Fauquier, and Clarke counties.